Precision in motion: The VLN 2.0 revolutionises load handling

Australian distributor for the Vita Load Navigator (VLN) recently confirmed the latest version, the VLN 2.0 has officially been released to the Australian market. Niall Maguire, Erne Lifting’s Head of Operations provides more detail regarding the latest lifting technology.

Building on the success of its predecessor, the VLN 2.0 introduces a cutting-edge solution for lifting and manoeuvring loads with unmatched precision. This semi-autonomous, propulsion-driven device attaches seamlessly beneath a crane’s hook and is operated remotely, offering enhanced control and safety on site. Equipped with advanced sensors that capture over 1000 data points per second, the VLN 2.0 continuously monitors load dynamics in real time. Its powerful fan system actively stabilises the load, counteracting unwanted spinning, rotation, and other hazardous movements that can lead to site damage or injury. The result is a smarter, safer, and more efficient lifting experience.

What’s new

The upgraded VLN 2.0 brings a host of improvements to enhance safety, efficiency and precision control on projects.

“The brilliant team at Vita Industrial has almost doubled the energy capacity, extended battery life and redesigned the E-Box with a sleek new look that caters to a wider range of rigging angles. A completely re-engineered data fusion algorithm and sensor suite vastly improve precision and accuracy in GPS-challenged environments such as urban centres and areas with obscured views of the sky,” said Niall.

Building on the success of its predecessor, the VLN 2.0 introduces a cutting-edge solution for lifting and manoeuvering heavy loads with unmatched precision. Image: Vita Industrial. Solving Lifting Challenges

“Not all jobs are the same, but all lifts can be performed safer, faster and more efficiently. If one of our standard models does not meet the lifting requirements of your project, Erne Lifting along with international partners, MDM lifting and Vita Industrial can help configure a solution with you.

“While we typically showcase the VLN in standard configurations mounted on spreader bars of varying lengths to support lifts across most industries, some projects demand more customised setups. Thanks to its modular design, the VLN’s high-powered fans can be repositioned and configured for use with different spreader bars or even attached directly to the load to control even the largest and most complex lifts,” said Niall.

At the core of this flexibility is a sophisticated software algorithm that continuously analyses the interaction between the fans and the load in real time. It calculates the precise torque required, both in magnitude and duration, to achieve smooth, stable control. This powerful, autonomous system enables a single operator to manage any configuration, whether standard or highly customised, and using the same intuitive remote control. The system is also capable of dual control and can be switched between operators when required.

Feedback on the VLN System

“Since bringing the product to the market in early 2024, the VLN was unknown technology and we were aware of the challenges this would cause. It wasn’t only a case of creating product awareness and exposure; it also meant confronting deeply entrenched ways of working that have remained unchanged for decades. In industries like construction where crane operations demand reliability, new technology is often met with scepticism,” said Niall.

Despite this, the response from the market has been overwhelmingly positive. In terms of benefits, the VLN is undeniable. With a remote-control range up to 182 metres and eliminating the need for taglines, crew members are outside the danger zone until the load is placed and confirmed safe to work. Productivity is significantly increased thanks to precision control and memory functionality.

Using the intuitive remote control, the system is capable of dual control and can be switched between operators when required. Image: Vita Industrial. “We see a 30 per cent increase in daily lifts, not to mention days that sites previously would have been shut down due to wind or other weather conditions, the VLN allows work to continue in most cases. The end result is projects finishing either on time or ahead of schedule. In a world where safety and speed are non-negotiable, adopting this technology is not only a necessity, it is a strategic advantage a company needs to stay competitive and be ready to lead the future of crane operations,” he said.  

Steve Quinn Project Manager BBV

“It is now six weeks’ since we took delivery of your VLN stabilising device here at Bromford Intermediate shaft. Our lifting operations here were severely hampered by the fact that our 18.6 metre diameter shaft only has a vertical Plenum opening 8.450 metre x 5.200 metres. Some of the loads we have to lift into the shaft are over 7.5 metres wide and can be anything up to 30 tonnes in weight. The ability to rotate the VLN device by remote control is a ‘God send’, enabling us to position the load in the precise orientation for safely entering the Plenum confines and lowering to pit bottom safely and without the fear of wall strikes during descent or wind action rotating the load mid lift. This is due to the VLN remotely setting position once orienteered correctly by the lead slinger.”

Billy Brant AP Kirby Group

“A new update on the vita, we have had so much productivity since not being winded off. We have caught up with the steel company and now are waiting on them, whereas before they were waiting for us.

This has 100 per cent given the project the boost it needed, we are 100 per cent better on productivity and lifting operations have been given an even greater safety factor.”

Raising the bar

After the successful launch in New South Wales, Erne Lifting expanded its presence into Western Australia and brought in James Flanagan as the representative to oversee operations.

“With all critical components now aligned, we are excited to establish a new industry benchmark for best practices in lifting operations across Australia,” said Niall. “We encourage interested companies to contact us to arrange a demonstration of this industry-leading technology or visit our website https://ernelifting.com.”

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🏗️ Australia, the Next Gen Vita Load Navigator is here - VLN 2.0 🏗️